• Magazin with separator
• belt conveyor
• balance and positioning trace
• pneumatic hand
• belt conveyor transports outside or inside
• power relais
• motor protection
• heavy duty plugs
• series terminals
• modular conception

• Digital- und Analogprocessing, fast counters for positioning, Controlalgorithms
• Clean process without cuttings
• Cycle process, chaneing with robot easy to realize f.e.with our arms robot, elements also for single use

• spindle and toothbelt drives and pneumatic cylinders
• digital and proportional technics
• Initiator- and Resolverpositioning

Injection Moulding Machine SPK97 is also an application model for PLC, pneumatics, hydraulics and tool making. The machine on rollable stand is small, surveyable, transparent and less dangerous. Heat and force effected parts are carefully isolated.

Build-up:

Modern original industry components:

• Pneumatic valves in compact series connection
• Pneumatic service unit with startervalve
• Initiators for piston positions
• Moulds in original design
• Program and dimensions are published completely

Control:

Use of a compact PLC with the following attributes:

• Icon-pad for handcommands, change of constants and operation modes
• Textdisplay for status and messages
• Operation mode information LEDs: Cycle/automatic, hand/setup, 16 I/O
• PC-programmable
• Separated Temperature controller

Cycle:

1. Close clamp
2. Distance up
3. High pressure on
4. Injection
5. Injection time
6. Post injection

7. Post injection time
8. Aportioning
9. Vibrating
10. High pressure off
11. Distance down
12. Open clamp and extract
13. Wait until temperature ready

• Heater 750 W two coils
• Controller 450°,1 FeCu-Ni-sensor
• Maximum injection pressure 780 bar
• Injection mass appr. 15g in PE
• Needle locking nozzle
• Opening pressure adjustable
• Hydraulic locking
• Mould square 100x100mm
• Space travel 130mm by travelcylinders
• Force travel 4mm by pneumatic /
• hydraulic transducer 64 : 1
• Locking force 150 kN
• Adjustable ejector

Moulds:

Moulds in original design with the following characteristics:

• Tensile tes
• Impact test
• Spiral flow (mould filling)
• Screw driver (compound)
• Inner thread (core is screwed out)
• Multiple (with multiple nets)
• Tooth wheel
• Undercut (splitted mould)

Technical Details:

Handoperated Injection Moulding Machine SP2K with laying coaxial design, pneumatically driven piston and handspindle-locking.

• 2 heater bonds 750 W
• Temperature controller 450°C with Thermocouple
• Needle locking nozzle with adjustable opening pressure
• Injection pressure max. 780 bar at 6 bar supply
• Maximum injection mass appr.15 g in PE or more
• Handspindle-locking
• Locking force about 150 kN
• Control: Hand-wayvalves, automatic pressure controller

Moulds:

Tensile- and impact specimen, spiral , screwdriver, free selectable ingraving .

Technical Details:

This cell combines our automated injection moulding machine SP3K with a robot. The result is a manufacturing cell with the process steps feeding, unloading, removing the sprue, checking and final packing.

• The Robot is placed on a table suitable to SPK97.
• The table is bolted to the frame of the SPK97.
• On the table are placed:
  • Magazin with separator
  • Blade turner with direction contro
  • Sprue cutter, packingbox
  • Optional image inspection system
• The Injection Moulding machine is equipped with an interface for communication
• The machine safety cover has got a controllable flap
• The mould "screwdriver" is automated and prepared for the feeding of the blade
• The robothand has got long fingers to grip the blade.

Procedure:

1. The robot takes the blade from the separator.
2. The placement of the blade is checked. If necessary the blade is turned.
3. On its way to the mould the robot turns and swings its hand. The SPK97 signals a ready and opens its coverflap.
4. During feeding the moulding machine is blocked.
5. The robot waits for the injection procedure being finished and unloads the perfected screwdriver.
6. The sprue is cutted off.
7. Before packing an image inspection system can check weather the moulding is correct.

small intelligent arms Robot for pick and place and coating
3(6) axes

The robot is for point-to-point operation. At 20% speed it is possible to execute any linear or circular paths continously. Therefore it is well usefull for distributing and coating purposes f.e. of glue or sealants.

• work area: spherical ,radius appr. 500 mm
• playload: 0,5 k
• Positioning: 0,1 mm
• speed: 1 m/s
• steppermotor drives with special gearing for shoulder, upper- and forearm
• pneumatic drives for hand svinging, turning and gripping with adjustable blocks

Two fingers hand in basic configuration. Additional functions are possible.

Downloads:

• Multimedia produkt-presentation